Error Proofing in Process Design
Telling people to be more careful does not prevent mistakes; designing the mistake out does. This course covers building processes where the wrong action is difficult or impossible.
Course outline
What this programme covers, module by module.
- 01Why telling people to be careful does not work
- 02Human error types: slips, lapses and violations
- 03Identifying error prone points in a process
- 04Prevention, detection and the hierarchy between them
- 05Physical safeguards, fixtures and constraints
- 06Procedural and system based safeguards
- 07Testing safeguards and avoiding ones people bypass
What you will gain
- Identify where human error is likely in a process
- Distinguish slips, lapses and deliberate deviations
- Design controls that prevent rather than detect
- Apply simple physical and procedural safeguards
- Test whether a safeguard actually works
- Avoid safeguards that people work around
Who should attend
- Process and quality engineers
- Operations supervisors
- Continuous improvement practitioners
- Designers of procedures and workflows
Upcoming sessions
| Date | City | Duration | Fees | Book |
|---|---|---|---|---|
| 9 to 10 Nov 2026 | Durban | 2 Days | R10,000 | |
| 23 to 24 Nov 2026 | Cape Town | 2 Days | R10,000 | |
| 7 to 8 Dec 2026 | Johannesburg | 2 Days | R10,000 | |
| 11 to 12 Jan 2027 | London | 2 Days | US$1,100 | |
| 1 to 2 Mar 2027 | Dubai | 2 Days | US$1,100 | |
| 3 to 4 May 2027 | Pretoria | 2 Days | R10,000 | |
| 12 to 13 Jul 2027 | Durban | 2 Days | R10,000 |
Fees are per delegate and exclude VAT. Public intakes are confirmed once minimum numbers are met. We also deliver this course on your own schedule, in-house or live online.
Enquire about this course
Register your team or ask for a tailored in-house quote. We reply within one working day.
WhatsApp usCourse brochure (PDF)- Fees from
- R10,000 per delegate
- Duration
- 2 Days
- Field
- Quality & Auditing
- Formats
- In-house, public, online
More in Quality & Auditing
ISO 9001:2015 Quality Management Systems Lead Auditor
This course prepares delegates to plan, conduct, and report full quality management system audits against the ISO 9001:2015 standard. Participants work through the audit lifecycle from programme planning to closing meetings and corrective action follow-up, using structured practical exercises. The programme also covers auditor competence, evidence gathering, and the discipline of writing defensible nonconformity reports.
Root Cause Analysis and Corrective Action Techniques
Delegates learn to move beyond quick fixes and identify the true origins of recurring quality problems. The course covers structured investigation tools including the five whys, fishbone diagrams, fault tree analysis, and barrier analysis, applied to real defect and failure scenarios. Participants also practise writing corrective actions that address systemic causes rather than symptoms.
Statistical Process Control for Manufacturing
This programme teaches practitioners how to monitor and control processes using statistical methods that reveal variation before it becomes defective product. Delegates build and interpret control charts for variables and attributes, calculate process capability indices, and distinguish common cause from special cause variation. The course uses shop floor data sets so that techniques transfer directly to the workplace.



